ABB Safety Quick Ship Program

Over 1,000 products stocked and ready for immediate shipment when you need it.

ABB’s Machine Safety products provide users with a full range of safety-rated controls, field devices such as e-stops and door sensors, light curtains, safety mats and edge devices. ABB technologies such as the DYNLink (Vital Pulse) technology also provide users with an economic way to achieve a full PLe / CAT 4 safety control system that reduces a significant amount of wiring.

In the below page, you’ll find our offering of locally-stocked ABB Machine Safety products, as well as the technical manuals, 2D and 3D cad drawings, literature and software to use as well.

General Application Resources

ABB Safety Products Catalog

ABB Full Product Catalog
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No need to go it alone, a Lydey Automation Sales Engineer can help walk you through all the steps you need to take to build out your safety solution.

 

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Programmable Safety PLCs and Accessories



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Which Safety PLC do I need?

What is the DYNLink Loop / Vital Pulse signal?

What if I need more or higher-current safety output contacts?

Part Number


click on Image for larger view

Description

Inputs

Outputs

Product Resources

2TLA020070R1700

Pluto B46

Pluto B46 safety PLC, equipped with Safety Bus. 40 Failsafe Inputs

-- with up to 16 configurable to non-failsafe outputs

6 Failsafe Outputs


4 safety relay and 2 safety transistor outputs


B46 tech manual

B46 tech manual

B46 CAD

Pluto Manager Software
2TLA020070R4600

Pluto B20

Pluto B20 safety PLC, equipped with Safety Bus 16 Failsafe Inputs

-- with up to 8 configurable as non-failsafe outputs

4 Failsafe Outputs

4 Safety Relay outputs


B46 tech manual

B46 tech manual

B20 CAD

Pluto Manager Software
2TLA020070R4700

Pluto S20

Pluto S20 safety PLC; not equipped with Safety Bus 16 Failsafe Inputs

-- with up to 8 configurable as non-failsafe outputs

4 Failsafe Outputs

4 Safety Relay outputs


S20  tech manual

B46 tech manual

S20 CAD

Pluto Manager Software
2TLA020070R5800

Pluto USB programming Cable

Programming cable to program all Pluto Safety PLCs, using the Pluto manager software
2TLA020070R2600

Pluto Programmable ID-FIX (10kb) tag

ID-FIX tag is a means to match physical hardware with the particular ladder logic written for that device, to prevent accidental mismatch of program and PLC. Programmable ID-Fix tags also provide a backup storage method for programmed logic.
2TLA020070R2000

Pluto standard ID-Fix tag

ID-FIX tag is a means to match physical hardware with the particular ladder logic written for that device, to prevent accidental mismatch of program and PLC.
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Safety Relays, Vital Controllers and Contactors



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Looking for the RT9 or E1T relays?

Vital or Safety Relay? What's the Difference?

What if I need more or higher-current safety output contacts?

Part Number


click on Image for larger view

Description

Product Resources

2TLA020052R1000

Vital Controller

Vital Controller 24vdc. Single stop condition controller with DYNLink / Vital Pulse technology


Input Type: DYNLink (Vital Pulse)

Contacts: Monitored Dry-Contact Dual Contacts (One stop condition)

Time Delay: None

B46 tech manual



Vital 1 tech manual

B46 CAD


2TLA010050R0000

Sentry SSR10 24vdc Safety Relay

Sentry Safety Relay, 24vdc, with 3 NO contacts and 1 NC contact. No time delay equipped.


Input Type: Standard Dual-Channel Safety Inputs

Contacts: 3 Normally-opened, 1 normally-closed set of safety-rated contacts (One Stop Condition)

Time Delay: none

B46 tech manual


B46 tech manual

B20 CAD
2TLA010070R0400

Sentry USR22 Universal Safety Relay

Sentry Universal Safety Relay, equipped with 2NO and 2NC contacts; timer-enabled for up to 999 seconds of off-delay timing, 24vdc.


Input Type: Standard Dual-Channel Safety Inputs

Contacts: 2 Normally-opened, 2 normally-closed set of safety-rated contacts (One Stop Condition)

Time Delay: yes

S20  tech manual




B46 tech manual

S20 CAD
2TLA010041R0600

Sentry BSR23 expansion relay

Sentry BSR23 expansion relay. Used to expand contacts of a stop condition from a safety relay or single output of a Safety PLC. device provides 4NO contacts and 1NC contact for expanding safety contacts of a stop condition.


Input Type: Single-Channel inputs, MUST be monitored by another safety-rated device

Contacts: 4 Normally-opened, 1 normally-closed set of safety-rated contacts (One Stop Condition)

Time Delay: none

BSR23 tech manual


B46 tech manual

S20 CAD
AFS09Z-30-22-30

ABB Safety-Rated Contactor

The ABB AFS series of contactor is a safety-rated contactor, employing a permanently-fixed, yellow auxiliary contact block to prevent intentional or accidental contact closure by maintenance personnel. Contactor also uses a low-end power cutoff to eliminate chatter from low-current coil signals. Contactor provides a total of 3NO + 2NO/2NC contacts. 5HP 3phase UL rating.


Input Type: Single-Channel inputs, MUST be monitored by another safety-rated device

Contacts: 5 Normally-opened, 2 normally-closed contacts.

Time Delay: none
A schematic representation can be found in the technical document for this contactor.
B46 tech manual


B46 CAD
AFS12Z-30-22-30

ABB Safety-Rated Contactor


The ABB AFS series of contactor is a safety-rated contactor, employing a permanently-fixed, yellow auxiliary contact block to prevent intentional or accidental contact closure by maintenance personnel. Contactor also uses a low-end power cutoff to eliminate chatter from low-current coil signals. Contactor provides a total of 3NO + 2NO/2NC contacts. 7HP 3phase UL rating.


Input Type: Single-Channel inputs, MUST be monitored by another safety-rated device

Contacts: 5 Normally-opened, 2 normally-closed contacts.

Time Delay: none
A schematic representation can be found in the technical document for this contactor.
B46 tech manual

AFS12 CAD
NFZ31E-21

ABB SContactor

The NFZ series of contactors is a general-use contactor for the safe switching of loads in conjunction with a safety circuit or other motor control applications. mirrored and force-guided contacts make this contactor a good pick for general safety applications. Can be outfitted with stocked accessory CA4-31N to create an 8-pole contactor.


Input Type: Single-Channel inputs, MUST be monitored by another safety-rated device

Contacts: 2 Normally-opened, 2 normally-closed contacts.

Time Delay: none
A schematic representation can be found in the technical document for this contactor.
B46 tech manual

NFZ31E CAD
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Safety Switches and E-Stops



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Adam Non-Contact Sensors

Power to Lock vs Power to Unlock?

Part Number


click on Image for larger view

Description

Applicable Safety Control Devices

Product Resources

2TLA020051R5100

Adam M12 Dyn-info

Adam safety sensor with DYNLink signal, information output. M12, 5-pin male connector with diagnostic light. Used in conjunction with the EVA General Code or EVA unique code actuator to provide safe sensing of door closures or a variety of other applications.

Output Type: DYNLink signal and INFO output

Note: requires EVA actuator to operate.



Adam M12 schematic

Vital 1 tech manual

B46 CAD
2TLA020051R5400

Adam M12 OSSD info, 5-pin

Adam safety sensor with OSSD outputs, 5 pin M12 connector with informational output. Provides for fewer wiring points but cannot be wired in series with other 5-pin or 8-pin OSSD sensors.

Output Type: OSSD signal and INFO output

Note: requires EVA actuator to operate.



Adam M12 schematic



tech manual

 CAD
2TLA020051R5700

Adam M12 OSSD info, 8-pin

Adam safety sensor with OSSD outputs, 8 pin M12 connector with informational output. 8-pin connection method allows this sensor to be wired in series with other 8-pin OSSD devices.

Output Type: OSSD signal and INFO output

Note: requires EVA actuator to operate.



Adam M12 schematic

tech manual

 CAD
2TLA020046R0800

EVA General Code Actuator

Eva actuator with general code for use with all above Adam DYN/OSSD sensors in the Eden sensor system, IP69K, yellow, 4pcs of DA 2B spacer rings are included.

NOTE: Since the EVA actuator is a passive actuator, it does not have any wiring, so no schematics are available.





tech manual

 CAD
2TLA030050R0000

SMILE 11EA Tina

SMILE 11EA Tina surface-mounted E-Stop button. DYNLink output with fifth pin INFO output. E-Stop button displays solid RED, solid GREEN, or flashing RED/GREEN status in conjunction with other DYNLink devices. Single Male M12 5-pin port.

Output Type: DYNLink signal and INFO output




Adam M12 schematic

tech manual

 CAD
2TLA030051R0000

SMILE 11EA

SMILE 11EAsurface-mounted E-Stop button. Dual Contact output with fifth pin INFO output. E-Stop button displays solid RED (switch open), GREEN status (switch closed). Single Male M12 5-pin port.

Output Type: dual channel signal and INFO output



Adam M12 schematic

tech manual

 CAD
2TLA030054R0000

INCA 1 Tina E-Stop

INCA 1 Tina panel-mounted E-stop buttons use a 22mm hole punch out for control panel-mounted e-stop functions. E-Stop button displays solid RED, solid GREEN, or flashing RED/GREEN status in conjunction with other DYNLink devices. Single Male M12 5-pin port. Fifth pin provides it's status in a non-safety output for use on PLCs or other devices

Output Type: DYNLink signal and INFO output



Adam M12 schematic

tech manual

 CAD
2TLA030054R0000

INCA 1 E-Stop

INCA 1 Tina panel-mounted E-stop buttons use a 22mm hole punch out for control panel-mounted e-stop functions. Dual Contact output with fifth pin INFO output. E-Stop button displays solid RED (switch open), GREEN status (switch closed). Single Male M12 5-pin port.

Output Type: dual channel signal and INFO output



Adam M12 schematic

tech manual

 CAD
2TLA042022R4600

MAGNE OSSD process lock+sensor (Power to Lock)

Electromagnetic Process Lock and Door Sensor. Locks with 24vdc power. Holding force 1500N (337lbs). IP67 protection class. provides both a 'locked' and 'closed' nonsafety output. Lock is considered "Power to Lock", and can lock doors that protect against interruption of a process.

Output Type: DYNLink signal (safety output), door closed nonsafety output, door locked nonsafety output.




tech manual

 CAD
2TLA050040R0500

Safety Slide Lock, Left-hand Mount

Mechanical slide locking system for "Power to Unlock" door switches. Works with the MKey 8 and MKey9 series of mechanical door switches. Slide mechanism withstands shearing forces of up to 10000N (1000kg) on large, hinged doors.

Note, this mechanism does not come with the sensor, it must be ordered seperately. When using this slide with the MKey 8ER, also specify 2TLA050040R022 flat actuator.

tech manual

 CAD
2TLA050040R0501

Safety Slide Lock, Right-hand Mount

Mechanical slide locking system for "Power to Unlock" door switches. Works with the MKey 8 and MKey9 series of mechanical door switches. Slide mechanism withstands shearing forces of up to 10000N (1000kg) on large, hinged doors.

Note, this mechanism does not come with the sensor, it must be ordered seperately. When using this slide with the MKey 8ER, also specify 2TLA050040R022 flat actuator.

tech manual

 CAD
2TLA050015R1432

MKey 8ER Power to Unlock switch with rear manual release

MKey 8 provides a Power to Unlock function, along with a dual channel contact closure to signal to a control device that a door is locked. Power to Unlock means that dangerous motion that cannot be stopped quickly is prohibited from operator access.

Unit also has a rear manual release for overriding the locking mechanism for personnel inside the active guarded area.

Note--bracket 2TLA050040R022 flat actuator is required when using this in conjunction with mechanical slides 2TLA050040R0500 or 2TLA050040R0501.




tech manual

 CAD
2TLA050040R0220

Flat Actuator for use with Mkey8ER and Safety Slide Lock (Left or Right)

This flat actuator is required when using the MKey8ER switch/lock in conjunction with the Safety Slide Lock. used to mate the MKey8ER to the Safety Slide Locks.
 CAD
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Safety Light Curtains



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  Light Curtain Terms to Know

Calculating Protective Distance

Part Number


click on Image for larger view

Description

Protective Length

Beam Resolution

Product Resources

2TLA022300R0200


Orion1 Base Light Curtain Orion1-4-14-045-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

450mm (17.7 in)

Finger Detection


B46 CAD
2TLA022300R0300


Orion1 Base Light Curtain Orion1-4-14-060-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

600mm (23.6 in)

Finger Detection


B46 CAD
2TLA022300R0400


Orion1 Base Light Curtain Orion1-4-14-075-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

750mm (29.5 in)

Finger Detection


B46 CAD
2TLA022300R0500


Orion1 Base Light Curtain Orion1-4-14-090-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

900mm (35.4 in)

Finger Detection


B46 CAD
2TLA022302R0200


Orion1 Base Light Curtain Orion1 4-30-045-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

450mm (17.7 in)




B46 CAD
2TLA022302R0300



Orion1 Base Light Curtain Orion1 4-30-060-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

600mm (23.6 in)




B46 CAD
2TLA022302R0400


Orion1 Base Light Curtain Orion1 4-30-075-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

750mm (29.5 in)




B46 CAD
2TLA022302R0500


Orion1 Base Light Curtain Orion1 4-30-090-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

900mm (35.4 in)




B46 CAD
2TLA022302R0600


Orion1 Base Light Curtain Orion1 4-30-105-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

1050mm (41.3 in)




B46 CAD
2TLA022302R0700



Orion1 Base Light Curtain Orion1 4-30-120-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

1200mm (47.2 in)




B46 CAD
2TLA022302R0800



Orion1 Base Light Curtain Orion1 4-30-135-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

1350mm (53.1 in)




B46 CAD
2TLA022302R0900



Orion1 Base Light Curtain Orion1 4-30-150-B

Orion1 Base light curtain kit. Kit contains transmitter, receiver, and bracket kit for angle mounting of top and bottom of transmitter and receiver. 4 pin M12 connector for transmitter and 8 pin connector for receiver requires additional cables (see accessories section). OSSD outputs.

1500mm (59 in)




B46 CAD
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Cabling and Accessories



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 What are Tina Devices?

Part Number


click on Image for larger view

Description

Pin / Wire Count

Product Resources

2TLA020054R0300


Tina 4A Distribution Block with DYNLink technology

The Tina 4A distribution block allows you to connect DYNLink-enabled devices such as Adam door switches Smile e-stop buttons into a common distribution pad.

Accommodates 4 devices. Please note that jumper plug p/n 2TLA020054R0000 is required for any vacant ports on the block.

Ports:


4 M12 5-pin female ports for DYNLink devices

Cable Housing


Terminal junction box for five wire cable home run



B46 CAD
2TLA020054R0500


Tina 8A Distribution Block with DYNLink technology

The Tina 8A distribution block allows you to connect DYNLink-enabled devices such as Adam door switches Smile e-stop buttons into a common distribution pad.

Accommodates 4 devices. Please note that jumper plug p/n 2TLA020054R0000 is required for any vacant ports on the block.

Ports:


8 M12 5-pin female ports for DYNLink devices

Cable Housing


Terminal junction box for five wire cable home run



B46 CAD
2TLA020054R0000


Tina 1A Termination plug to be used with Tina 4A or Tina 8A

One Tina 1A plug is required for each unused port of a Tina 4A or 8A, to pass along vital pulse. Tina 4A and Tina 8A will otherwise interpret an unpopulated port as a system fault.

Pins:


8 M12 5-pin female ports for DYNLink devices




B46 CAD
2TLA020054R0700


Tina 7A Adapter for DYNLink signal

Tina 7A will adapt any standard dual-channel safety device to the DYNLink (Vital Pulse) signal. Usually used with Pilot devices such as E-Stop buttons or other safety sensors that do not themselves control the DYNLink signal.

Terminals:



1-5: DYNLink signal connections

6-9: Inputs from dual channel device





B46 CAD
2TLA020055R0800


M12-3H

Series connector for 8-pin Adam OSSD Devices. This Splitter can be used in conjunction with ,b>2TLA020051R5700 to easily connect a series of doors into one safety control input or safety relay.

Top Port:


8-pin M12 for use with Adam M12-OSSD door switches

Bottom Ports


1x 5-pin Female M12 connector
1x 5-pin Male M12 connector




2TLA020055R0000

M12-3A

Series connection splitter for 5-pin DYNLink-enabled devices. Use these when connecting a series of devices that use the DYNLink signal. Top port connects into a sensor, bottom two ports use 5-pin extension cables to run from one sensor to another.

Top Port:


5-pin M12 female, to connect to

Bottom Ports


1x 5-pin Female M12 connector
1x 5-pin Male M12 connector


2TLA020056R0000


M12-C61

5-conductor cable, 6 meter length, with single-ended straight female M12 connector, shielded.

suitable for connection for any DYNLink device as a home-run connection to control panel

Cable End 1:


M12 5-pin straight female connection

Cable End 2:


bare wires

6 meter length


2TLA020056R1000



M12-C101

5-conductor cable, 10 meter length, with single-ended straight female M12 connector, shielded.

suitable for connection for any DYNLink device as a home-run connection to control panel

Cable End 1:


M12 5-pin straight female connection

Cable End 2:


bare wires

10 meter length


2TLA020056R2000




M12-C112

5-conductor cable, 1 meter length, straight male M12 to straight female M12 connector, shielded.

Suitable for extending home run cable lengths or connecting five wire devices to distribution blocks or splitters

Cable End 1:


M12 5-pin straight female connection

Cable End 2:


M12 5-pin straight male connection

1 meter length


2TLA020056R2100





M12-C312

5-conductor cable, 3 meter length, straight male M12 to straight female M12 connector, shielded.

Suitable for extending any 5-pin cable lengths or connecting five wire devices to distribution blocks or splitters

Cable End 1:


M12 5-pin straight female connection

Cable End 2:


M12 5-pin straight male connection

3 meter length


2TLA020056R2200


M12-C612

5-conductor cable, 6 meter length, straight male M12 to straight female M12 connector, shielded.

Suitable for extending any 5-pin cable lengths or connecting five wire devices to distribution blocks or splitters

Cable End 1:


M12 5-pin straight female connection

Cable End 2:


M12 5-pin straight male connection

6 meter length


2TLA020056R2300



M12-C1012

5-conductor cable, 10 meter length, straight male M12 to straight female M12 connector, shielded.

Suitable for extending any 5-pin cable lengths or connecting five wire devices to distribution blocks or splitters

Cable End 1:


M12 5-pin straight female connection

Cable End 2:


M12 5-pin straight male connection

10 meter length


2TLA020056R0200



M12-C62

5-conductor cable, 6 meter length, straight male M12 connector to bare wires, shielded.

Cable End 1:


M12 5-pin straight male connection

Cable End 2:


bare wires

6 meter length


2TLA020056R3000


M12-C63

8-conductor cable, 6 meter length, straight female M12 connector to bare wires, shielded.

Suitable for connection of any OSSD device as a home-run connection to control panel

Cable End 1:


M12 8-pin straight female connection

Cable End 2:


bare wires

6 meter length


2TLA020056R4000


M12-C103

8-conductor cable, 10 meter length, straight female M12 connector to bare wires, shielded.

Suitable for connection of any OSSD device as a home-run connection to control panel

Cable End 1:


M12 8-pin straight female connection

Cable End 2:


bare wires
10 meter length

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